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VCU

ROCKRIDERVCU · VERTICAL INTEGRATION

3-in-1 SmartControl Unit

Vehicle Control Unit (VCU) + Battery Management System (BMS) + communication module deeply integrated on a single board — Renesas RA8P1 Cortex-M85 1GHz MCU with Ethos-U55 NPU delivering 256 GOPS of AI compute, ≤2ms control response, ASIL-B functional safety.

Renesas RA8P1 · 1GHzASIL-B Functional SafetyThree-Layer Architecture

01 / HARDWARE SPEC

Hardware Spec

Main Control Chip

Renesas RA8P1 (R7KA8P1) AI Accelerated MCU

Core Architecture

Dual-core: Cortex-M85 @1GHz + Cortex-M33 @250MHz

AI Acceleration

Ethos-U55 NPU · 256 GOPS @500MHz

Computing Performance

7300+ CoreMarks · Helium Vector Extension

On-Chip Resources

2MB SRAM (TCM + 64KB Cache) · ECC Error Checking and Correction

Security Features

TrustZone Security Isolation + Hardware Encryption

Network Interface

2-Port Gigabit Ethernet Switch (TSN)

Automotive Interface

2-Channel CAN-FD + 5-Channel Differential ADC

Wireless Communication

WiFi + BLE / 4G/5G DTU

Remote Protocol

MavLinkV2 + PX4 Compatible System

Video Transmission System

H.264/H.265 · RTMP/RTSP · ≤100ms

Operating System

RT-Thread Real-Time Operating System (Titan Board Platform)

Expansion Interface

4×UART / 3×SPI / 2×I2C / ETH / SAI / DCMI

Debug Interface

On-board debugger + Type-C USB OTG

02 / PERFORMANCE

Performance

Control Response Time

1GHz Cortex-M85 real-time guarantee

NPU AI Compute

Ethos-U55 neural network acceleration

Sensor Sampling Rate

2MB ECC SRAM high-speed buffer

Motor Control Precision

Helium vector extension acceleration

System Stability

M85 + M33 dual-core redundant architecture

Driving Modes

Intelligent all-terrain mode switching

03 / ARCHITECTURE

Three-Layer Intelligent Architecture

Top: Decision / Middle: Perception+Control / Bottom: Platform

DECISION

Decision Layer

AI motion planning (NPU 256 GOPS acceleration) · Autonomous obstacle avoidance · 9 driving modes for intelligent switching, providing real-time optimal decision-making for the whole vehicle.

  • AI Motion Planning and Trajectory Generation
  • Multi-Objective Autonomous Obstacle Avoidance
  • Intelligent Switching Between 9 Driving Modes
PERCEPTION

Perception Layer

Multi-modal fusion perception (vision / radar / IMU), builds surrounding environment model in real time, identifies terrain and obstacles.

  • Vision / Radar / IMU Fusion
  • Real-Time Environment Modeling
  • Terrain Semantic Segmentation
CONTROL

Control Layer

Wheel-leg adaptive braking, ≤2ms control response, 0.5-second wheel-leg mode switching, millisecond-level coordination of four independent wheel motors.

  • Wheel-Leg Adaptive Braking ≤2ms
  • 0.5 Second Wheel-Leg Mode Switching
  • Four-Wheel Independent Motor Coordination
PLATFORM

Platform Layer

iRockRider full-stack platform covers four terminals, multi-tenant architecture, remote diagnosis and OTA firmware dual-partition upgrade.

  • Four-terminal Coverage (App/Mini Program/PC/Backend)
  • Remote Diagnosis and Telemetry
  • OTA Dual Partition Upgrade

04 / CONNECTIVITY

Connectivity & Interfaces

Full-chain connectivity from in-vehicle buses to cloud telemetry — keeping chassis, cloud platform and operator in real-time sync.

AUTOMOTIVE BUS

Vehicle Bus

2 channels of CAN-FD high-speed bus + 5 channels of differential ADC, directly connected to motor controllers, BMS and sensor arrays.

TSN ETHERNET

Industrial Ethernet

2-port Gigabit Ethernet switch, supports TSN Time-Sensitive Networking, ensures real-time synchronization of multiple devices.

WIRELESS

Wireless Communication

WiFi + BLE near-field connection, 4G/5G DTU remote transparent transmission, automatic degraded caching in signal-less areas.

TELEMETRY

Remote Protocol

MavLinkV2 + PX4 compatible system, standard ground station protocol plug-and-play, supports secondary development.

VIDEO LINK

Video Transmission System

H.264/H.265 hardware encoding, RTMP/RTSP dual protocol streaming, end-to-end delay ≤100ms.

EXPANSION

Expansion Interfaces

4×UART / 3×SPI / 2×I2C / ETH / SAI / DCMI, supports free expansion of robotic arms, gimbals and sensors.

05 / SOFTWARE

Software & Dev Ecosystem

RT-Thread Real-Time Operating System

RTOS

Natively built based on RT-Thread Titan Board platform, microsecond-level task scheduling, rich open-source ecological components.

OTA Dual Partition Upgrade

OTA

Firmware A/B dual-partition silent upgrade, automatic rollback on failure, continuous evolution of vehicle functions.

Nine-Layer Modular Architecture

ARCH

Full-stack self-developed nine-layer software architecture, 600,000 lines of AI-assisted programming code, 100% independent intellectual property rights for core algorithms.

Open SDK

SDK

SDK repository is continuously improved, complete with supporting development documents and sample projects, supports university research and secondary development.

DRIVING MODES

Driving Mode Matrix

Nine driving modes cover full scenarios from economy cruise to extreme maneuvering, with 50km/h high-speed safety lock ensuring safe mode transitions.

IDCodeModeTorque DistributionSpeed LimitFeatures
02WD-FFront-Wheel-Drive Eco Mode100 : 080 km/hMaximum range, ideal for urban cruising
12WD-RRear-Wheel-Drive Sport Mode0 : 10080 km/hEngaging handling with direct power response
24WD-F4WD Fixed Mode50 : 5080 km/hStable traction for all terrains
34WD-D4WD Dynamic Mode0~100 Dynamic80 km/hTVC yaw stability control with intelligent distribution
4SNOWSnow Mode40 : 6050 km/hEarly TCS intervention with soft torque delivery
5MUDMud Mode30 : 7030 km/hElectronic differential lock for high-torque recovery
6CRABCrab Mode50 : 505 km/hLateral movement for tight-space maneuvering
7SPOTSpot Turn±50 : ∓500.5 km/hZero-radius turning for extreme maneuverability
8WHEELWheelchair Mode50 : 5010 km/hBrake-on-release for accessible mobility

50km/h High-Speed Safety Lock (ASIL-B)

  • Switching to Crab/Spot Turn mode is prohibited at speeds ≥50 km/h
  • Switching from 2WD/4WD normal modes to special modes is prohibited
  • Switching between normal modes allowed; torque transition time doubled to 1000 ms
  • In special modes, exceeding 5 km/h automatically reverts to 4WD Fixed

07 / STATE MACHINE

State Machine & Fault Safety

A six-state finite state machine drives the vehicle lifecycle. Combined with the four-level fault degradation strategy, any sensor, actuator or communication anomaly triggers controlled degradation to protect people and equipment.

OFF

System fully powered down, only RTC maintained

INIT

Power-on self-test, sensor/actuator calibration

READY

All subsystems normal, awaiting drive command

DRIVE

Normal drive control, all functions available

LIMP

Degraded operation due to fault, limited to 30 km/h

FAULT

Critical fault, power output cut off

FromToCondition
OFFINITKey/remote wake-up
INITREADYSelf-test passed
INITFAULTSelf-test failed (critical)
READYDRIVEGear shift + throttle
DRIVEREADYStop + park
DRIVELIMPNon-critical fault
LIMPDRIVEFault recovered
LIMPFAULTFault escalated
DRIVEFAULTCritical fault
FAULTOFFManual reset / tow to service

Four-Level Degradation Strategy

L1

Power Limitation

Max torque limited to 50%

Reduced power output, basic mobility maintained

Max speed 50 km/h

L2

2WD Rear Drive

Only rear-axle dual motors active

Single-axle drive, reduced energy use and failure points

Front drive disabled

L3

Limp Mode

Max torque 30%

Strict speed limit, ensures mobility to safe area

Max speed 20 km/h

L4

Safe Stop

Torque ramped down to 0

Controlled stop, prevents secondary accidents

Electronic parking brake applied

08 / CALIBRATION

Calibration Parameters

Factory calibration parameters with adjustable ranges, supporting online adjustment and OTA updates.

Torque Control

Max Total Torque

0-400

240 Nm

Max Single-Motor Torque

0-100

60 Nm

Torque Response Rate

100-5000

1000 Nm/s

Max Regen Braking Torque

0-150

80 Nm

TCS Intervention Threshold

3-20%

8%

Driving Modes

Mode Switch Transition Time

100-2000

500 ms

High-Speed Lock Threshold

30-80

50 km/h

Crab Mode Max Speed

2-15

5 km/h

Spot Turn Max Speed

0.1-2

0.5 km/h

Safety Thresholds

Bus Overvoltage Threshold

55-70

60 V

Bus Undervoltage Threshold

30-45

36 V

Motor Overtemperature Threshold

100-150

120 ℃

MOSFET Overtemperature Threshold

70-100

85 ℃

CAN Watchdog Timeout

500-5000

1000 ms

Active Suspension

Max Suspension Torque

1-10

5 Nm

Max Suspension Height

100-200

150 mm

Min Suspension Height

50-120

80 mm

Position Control Accuracy

±0.1-±2

±0.5 mm

Height Adjustment Speed

5-50

20 mm/s

09 / DEBUG

FinSH Debug Commands

Real-time VCU system status monitoring and control via FinSH debug interface.

CommandDescription
mode_listList all supported driving modes
mode_getShow current driving mode
mode_setSwitch to specified driving mode
torque_showShow real-time torque of all four wheels
motor_statusShow single/all motor status
suspension_configSet suspension hardware configuration mode
suspension_coupleSet suspension pairing control mode
suspension_heightSet uniform vehicle height
fault_listList all active faults
fault_clearClear specified/all faults
can_show_statusShow CAN bus status
vcu_statusVCU system overall status
limp_enterForce entry into limp mode
limp_exitExit limp mode

10 / RELIABILITY

Automotive-Grade Reliability

From chip-level ECC and TrustZone isolation to M85+M33 dual-core redundancy and the ASIL-B process — RockRiderVCU is engineered to automotive standards.

Functional Safety Certification

ASIL-B

Automotive-grade safety level design

Memory Check

ECC

2MB SRAM full-link data protection

Safety Isolation

TrustZone

Hardware-level trusted execution environment

Redundant Architecture

Dual-Core

M85 main control + M33 safety monitoring

Kilometers of Real-World Testing

8000+

Whole vehicle all-terrain long-term test verification

Localization Rate (Domestic Content Rate)

95%

Core components are independently controllable

11 / MODULES

Core Control Modules

Nine core modules from high-priority attitude calculation to auxiliary chassis control, covering perception, decision, control and communication.

M01

Torque Coordinator

Four-wheel torque distribution with TVC+ vector control, supporting 9 driving modes

M02

State Estimator

EKF fusion of IMU/GPS/wheel speed, real-time 15-dimension state vector estimation

M03

Energy Manager

SOC/SOH estimation, charge/discharge strategy, energy recovery control

M04

Thermal Manager

Motor/battery/controller temperature monitoring, liquid cooling system scheduling

M05

Fault Diagnostician

DTC code management (P0/C0/B0/U0), fault level classification

M06

Communication Gateway

CAN0/CAN1 dual-bus routing, UDS diagnostic protocol handling

M07

Safety Monitor

ASIL-B functional safety, watchdog + redundant checks + safe state switching

M08

Wheel-Leg Coordinator

Wheel/leg mode switching control, 0.5s fast transition

M09

Remote Control Interface

5G/V2X remote driving command access, latency <20 ms

12 / RESOURCES

System Resource Utilization

Fine-grained budget management of 8MB Flash and 1MB SRAM, reserving ample space for future features and model deployment.

Flash (Code+Data)

3.2 MB / 8 MB

40%

SRAM (Runtime)

384 KB / 1 MB

37.5%

ITCM (Critical Code)

192 KB / 256 KB

75%

DTCM (Critical Data)

128 KB / 256 KB

50%

HyperRAM (AI/Logs)

12 MB / 32 MB

37.5%

13 / PRODUCT SERIES

Product Series Roadmap

Six wheel-legged robot product series derived from the VCU platform, covering rescue, reconnaissance, inspection, exploration, rehabilitation and education.

X1

Ranger

Professional Off-Road Rescue Robot

Professional wheel-leg robot for disaster rescue and emergency response

Core Functions: Life detection, supply transport, communication relay

Target Clients: Rescue agencies, emergency management departments

X2

Scout

Military Reconnaissance Robot

High-stealth battlefield reconnaissance platform with strong off-road capability

Core Functions: Covert reconnaissance, hazardous area detection, autonomous navigation

Target Clients: Defense and security departments

X3

Inspector

Industrial Inspection Robot

24/7 unattended intelligent inspection of industrial facilities

Core Functions: Automatic inspection, fault diagnosis, data collection

Target Clients: Power, oil & gas, and mining enterprises

X4

Explorer

Outdoor Exploration Robot

Scientific exploration and remote operation platform for extreme environments

Core Functions: Terrain mapping, environmental monitoring, remote operation

Target Clients: Research institutions, expedition teams

X5

Rehab

Medical Rehabilitation Wheelchair

Intelligent balance assistance and all-terrain accessible mobility solution

Core Functions: Intelligent control, balance assistance, stair-climbing capability

Target Clients: Medical institutions, people with disabilities

X6

Educator

Education & Research Platform

Open-source robotics teaching and algorithm research platform

Core Functions: Open-source interfaces, secondary development, teaching experiments

Target Clients: Universities, vocational colleges

14 / ROADMAP

Technology Roadmap

Three-phase technology evolution from prototype to mass production.

Short-Term Goals

Months 1-6

  • Wheel-leg mechanism design and modeling
  • VCU platform adaptation and drive mode expansion
  • LiDAR/vision sensor integration
  • Basic SLAM and path planning
  • Wheel-leg coordinated control algorithm
  • Prototype comprehensive environment testing

Mid-Term Goals

Months 7-12

  • Deep multi-sensor fusion
  • Lane keeping and adaptive cruise control
  • Life detection and communication relay
  • Dynamic balance and stair climbing
  • Terrain mapping and environmental monitoring
  • Reliability testing and industry certification

Long-Term Goals

Months 13-24

  • Deep learning environment understanding
  • Multi-robot formation and task allocation
  • Local AI inference and low-latency response
  • 5G high-speed data transmission
  • Industry solution deployment
  • API openness and developer platform

APPLICATIONS · MODELS

One "Brain"Drives Four Product Lines

VERTICAL INTEGRATION

Four Core ComponentsFull-Stack In-House System

Vertical integration across motor, motor control, vehicle control and battery — breaking dependence on outside suppliers, so every all-terrain machine owns its "heart" and "brain".

AFM

Axial Flux Motor

Power Density Target · 20 kW/kg

Next-generation electric drive technology, power density reaches 3-5 times that of traditional motors, volume is halved, focusing on the blank market of 5-30kW low power range.

  • YASA Structure + Coreless PCB Winding
  • SMC Soft Magnetic Composite Core
  • Low Speed High Torque, Direct Drive Wheel-Leg Chassis
MCU

Motor Controller

Peak Efficiency · ≥ 98%

Self-developed positionless sensor FOC vector control, MTPA + flux-weakening speed expansion algorithm, 48-72V low-voltage platform, reserved SiC upgrade path.

  • FOC + MTPA + Flux Weakening Control Algorithm
  • Domestic IGBT Modules, Independently Controlled
  • ISO 26262 ASIL-B Design Goal
VCU

Vehicle Controller

Deep Integration · Five-in-One

Integrates five core functions: vehicle control, BMS coordination, motor cooperation, remote monitoring and safety protection, replaces distributed controller groups and reduces wiring harness by 60%.

  • Energy Management + Multi-Motor Torque Distribution
  • OTA Remote Upgrade and Fault Diagnosis
  • 4G/5G Cloud Data Interaction
PACK

Power Battery PACK

System Energy Density · 180 Wh/kg

21700 lithium iron phosphate / high-nickel ternary dual chemistry, IP67 protection, capacity retention ≥80% after 2000 cycles, -20°C low-temperature self-heating.

  • 21700 Dual-Chemistry Architecture Approach
  • IP67 Protection + 2000 Cycles
  • -20°C Low Temperature Self-Heating Technology

17 / MARKET

Market Analysis

Target market size and growth forecast based on public industry research data.

Rescue Robots

$2.8B

CAGR 18.5%

25%

Industrial Inspection

$4.2B

CAGR 15.2%

30%

Military Equipment

$6.5B

CAGR 12.8%

20%

Medical Rehabilitation

$3.1B

CAGR 22.3%

35%

Education & Research

$1.5B

CAGR 10.5%

40%

Outdoor Exploration

$0.8B

CAGR 9.2%

28%

18 / RISK

Risk Management

Comprehensive risk identification and mitigation strategies for robust project execution.

Technical Risk

Technology Maturity Risk

Insufficient product reliability, poor customer experience

Rigorous testing and validation, phased deployment

Algorithm Performance Risk

System response delay, insufficient control accuracy

Continuous algorithm optimization, hardware acceleration

Sensor Fusion Accuracy

Accumulated positioning errors, degraded navigation accuracy

Multi-sensor redundancy design, continuous algorithm optimization

Power Management Risk

Insufficient range, degraded user experience

Energy optimization algorithms, smart sleep strategy

Market Risk

Intensified Market Competition

Price wars, declining market share

Differentiated positioning, continuous innovation

Market Demand Changes

Reduced product fit, inventory buildup

Agile development, rapid iteration response

Cost and Price Pressure

Declining profitability, tight cash flow

Supply chain optimization, product value enhancement

Policy and Regulation Changes

Market access barriers, rising compliance costs

Pre-emptive certification, real-time policy tracking

Operational Risk

Supply Chain Disruption

Production halt, delayed order delivery

Multi-supplier strategy, safety stock management

Key Talent Loss

Technology gap, R&D schedule delays

Equity incentives, career development paths

Funding Chain Break

Stalled business expansion, R&D interruption

Multi-channel financing, strict cash flow management

Product Quality Issues

Damaged brand reputation, customer loss

Strict quality control, rapid response mechanism

VCU · TECHNICAL INQUIRY

The BrainBehind Every Machine

A 3-in-1 smart control unit defining the next-generation all-terrain mobility platform.